By Mr. Gulshan Khurana
Chief Operating Officer, Roto Pumps Ltd
India’s industrial sector is undergoing a significant transformation, driven by the global urgency to adopt sustainable practices. At the heart of this shift is the circular economy — an economic model that prioritizes resource efficiency, waste reduction, and product life extension. One critical yet often overlooked component contributing to this transition is the redesign of industrial pumps, with a strong push toward reusable and modular systems.
Industrial pumps are central to operations across key sectors such as chemicals, oil and gas, pharmaceuticals, food processing, and water treatment. Traditionally, many pump systems have been designed with a linear mindset: manufacture, use, discard. This results in high maintenance costs, resource depletion, and significant waste generation. However, the circular economy model encourages businesses to rethink this approach — favouring pumps that are durable, repairable, and recyclable.
In India, where rapid industrialization coexists with mounting environmental challenges, the demand for circular solutions in fluid handling is growing. Manufacturers are increasingly shifting to pump designs that can be disassembled, upgraded, and reused, instead of replaced entirely. These reusable pump systems help in reducing downtime, lowering lifecycle costs, and cutting carbon emissions.
Several Indian companies and multinational pump manufacturers operating in the country are now integrating circular economy principles into their design and production processes. For example, some are offering modular pump designs where worn-out components can be easily swapped out without discarding the whole system. Others are investing in service-based business models — offering maintenance, refurbishment, and end-of-life take-back programs that align with circular goals.
One such example is Roto Pumps, which has introduced a range of innovations aligned with modular and circular design principles. Its Roto Kwik Pump series, designed for Maintenance-in-Place (MIP), allows critical components to be serviced without dismantling the pipeline system — reducing downtime and extending product life. The company’s newly launched P Range features a top-hat design that minimizes inventory and enables flexible conversion between pump types. In addition, Roto has developed a unique wear-compensation stator that enhances pumping efficiency and extends stator life by up to three times, significantly reducing material waste. These solutions not only support part-level replacement but also promote sustainable operations across industries.
Government policies and sustainability mandates are also playing a key role. Initiatives like the National Action Plan on Climate Change (NAPCC) and the push for extended producer responsibility (EPR) are encouraging industries to reduce their environmental footprint. Moreover, global ESG standards and customer expectations are pressuring Indian manufacturers to adopt greener operations.
The shift toward reusable pump designs is not just an environmental imperative but also a business opportunity. According to estimates, adopting circular strategies in machinery and equipment could potentially unlock cost savings of up to 20% over time. Reusable systems also reduce dependency on volatile raw material markets, making businesses more resilient.
However, challenges remain. Many Indian SMEs are yet to adopt these models due to a lack of awareness, upfront investment concerns, and limited access to technical expertise. Bridging this gap will require collective action — from government incentives and industry collaborations to training programs that build technical know-how around circular product design.
In conclusion, as India moves toward a greener industrial future, the adoption of reusable pump designs exemplifies how engineering innovation can align with circular economy goals. With the right mix of policy support, industry commitment, and technological advancement, the industrial pump sector can be a catalyst for broader circular transformation across India’s manufacturing landscape.
Disclaimer: The views expressed in this article are those of Mr. Gulshan Khurana, Chief Operating Officer, Roto Pumps Ltd. They are personal and do not necessarily reflect the official policy or position of the organization.
About the Author:
Mr. Gulshan Khurana is a seasoned techno-commercial professional with over 40 years of experience in the engineering and manufacturing industry. An MBA in Marketing, Mr. Khurana brings deep expertise in operations, strategic planning, manufacturing, supply chain, and sales, gained through extensive work in global environments.
About Roto Pumps Ltd:
Established in 1968, Roto Pumps Ltd is a public-listed company and a globally preferred brand in positive displacement pumps. Headquartered in India, the company exports to over 50 countries across five continents. With state-of-the-art manufacturing and R&D facilities, Roto Pumps aspires to be among the top five positive displacement pump manufacturers in the world.
Last Updated on: Monday, June 9, 2025 10:54 pm by Digital Herald Team | Published by: Digital Herald Team on Monday, June 9, 2025 10:54 pm | News Categories: Brand Post
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